Businesses may recognize the potential of the Internet of Things implementation but underestimate the preparation it demands. Poorly planned or rushed projects will take months to optimize and years to deliver measurable returns.
That’s not the only issue. Even those who appreciate IoT implementation challenges may hesitate to invest. They’re unsure how to manage large volumes of data, connect new tech with legacy systems, or handle security risks.
Our guide breaks down the exact requirements, strategies, and steps to implement IoT. You will learn how other companies use the technology to their advantage and ways to avoid common mistakes that can derail the project.
But, for starters, let’s define what IoT means.
IoT and its business applications
The Internet of Things (IoT) is a network of devices and software that collect and exchange data remotely. These networks are built around three dimensions:
Physical devices – Sensors, smart machines, robots, factory tools, wearable trackers, cameras, actuators, and other data-collecting assets. They are uniquely identifiable via Uniform Resource Identifiers (URIs) or IP addresses and can communicate over the internet or local networks.
Connectivity infrastructure – Wired and wireless connections (like WiFi hotspots, cellular and 5G networks, LPWAN, Zigbee, Bluetooth, etc.) that enable the implementation of the Internet of Things devices with other systems.
Software – Apps, visualization tools, and business-grade analytics platforms that store and process data. Most of these systems operate in the cloud (like AWS IoT or Azure IoT Hub).
IoT devices constantly generate and send data. For example, signals about temperature readings, location coordinates, motion alerts, power consumption, usage frequency, etc.
This data, in turn, can be translated into analytical insights, interactive reports, or automation rules via data analytics and business intelligence tools.
Examples of IoT implementation: solutions across industries
Devices can respond to conditions or rules autonomously by executing predefined functions or triggering alerts. Let’s talk about this in more detail.
Recent McKinsey research highlights where IoT is already driving real impact. The factory environment is the top setting, expected to generate around 26% of the total IoT economic value by 2030. Healthcare settings follow closely, contributing an estimated 10-14%.
About 65% of the value comes from B2B applications, such as predictive maintenance, fleet tracking, energy management, and industrial automation. However, B2C adoption is growing fast, especially in areas like smart home systems and connected health devices.
Below are some common examples of how IoT is being used across different industries, along with the environments where these solutions are typically applied:
Internet of Things implementation | Industries |
---|---|
Monitors machinery conditions (visual, auditory, or performance-based data) to schedule maintenance preemptively | Manufacturing, Energy & Utilities, Construction, Smart Cities |
Asset tags and location sensors monitor real-time movement and status of goods, tools, and people | Logistics, Manufacturing, Retail, Healthcare, Construction |
GPS and telematics optimize fleet routes, monitor vehicle health, and track driver behavior | Logistics, Transportation, Food & Beverage, Smart Cities |
Temperature and humidity monitoring during storage and transportation can protect perishable goods | Logistics, Food & Beverage, Pharmaceuticals, Agriculture |
Smart devices automate lighting and air conditioning in properties | Hospitality, Retail, Transportation Hubs, Real Estate, Smart Cities |
Tracking compliance conditions and security threats minimizes risk | Energy, Healthcare, Construction, Education, Transportation |
Analysis of consumer behavior drives hyper-personalized marketing campaigns and loyalty programs | Retail, Banking, Hospitality, Fitness & Wellness |
Correlating user actions with device and location data helps detect fraud | Fintech, Insurance, Automotive, Healthcare |
Equipment operations adjustments, workflow automation, and hands-free power management | Automotive, Manufacturing, Energy, Agriculture |
Industrial IoT (IIoT) systems automate production processes and optimize material usage | Manufacturing, Energy & Utilities, Construction, Agriculture |
Sustainability and environmental impact measurements | Smart Cities, Energy, Agriculture, Corporate Campuses |
These use cases, when properly deployed and maintained, result in short-term and long-term advantages.
Business benefits of IoT implementation
The IoT offers huge economic potential. By 2030, it's expected to unlock between $5.5 and $12.6 trillion in global value.
By digitizing the physical environment, IoT systems continuously generate actionable data. This makes processes more measurable, data-driven, and automated – leading to real business impact:
Operational efficiency boost. Implementing physical assets and apps into an IoT network helps automate routine tasks. For example, systems can trigger corrective measures in manufacturing or send alerts to maintenance staff.
Improved decision-making. IoT systems provide employees and managers with accurate, real-time data, helping them make important decisions more quickly and confidently. These could include GPS-based and telematics that allow monitoring of a vehicle’s status and plan routes.
Reduced maintenance costs. Unlike traditional maintenance, IoT-enhanced systems can track many more factors that suggest the best times to service equipment, vehicles, and other assets. Scheduling maintenance before failure helps avoid unplanned stoppages and expensive emergency repairs.
Resource optimization. Companies get better visibility into their processes and resource utilization. For instance, smart building management systems can detect waste or excessive energy usage. Over a year, this can cut utility bills by thousands of dollars.
Enhanced customer experience. Customers like IoT-enabled tracking and management capabilities in their products. These include smart home lighting systems, controllable robot vacuum cleaners, wearable watches that provide health data, and other smart devices.
New revenue streams. The implementation of IoT can enable new ways to monetize your services and products. Industrial manufacturers can lease expensive Computer Numerical Control (CNC) machines but charge based primarily on runtime. Research agencies can collect and sell environmental data as trend reports. Or they can accurately measure uptime and guarantee a particular (very high) service availability level.
While IoT can optimize operations, help manage resources, and open new business models, not every company is ready to adopt a complex network of interconnected devices.
What are the requirements for implementing IoT?
Businesses must meet strict technical, organizational, and cybersecurity conditions before integrating IoT devices. For simplicity, we list them as a checklist:
Can you describe how IoT investments will solve operational problems, enhance customer experience, or create new revenue streams?
Are your data transfers encrypted via robust encryption protocols?
Did you choose connectivity protocols that match your device range, mobility, and power needs?
Is your infrastructure ready to handle real-time data streams without bottlenecks?
Have you pre-validated compliance with regional data privacy laws and cybersecurity certifications?
Are you using open standards, modular architecture, and containerized components to avoid future integration problems?
Is your budget realistically accounting for long-term maintenance, upgrades, security, and cloud service fees?
Are your platforms and vendors capable of integrations without locking you into proprietary ecosystems?
Have you aligned IT, operations, finance, and end users to avoid cross-departmental friction during rollout?
Are your internal teams prepared and resourced to meet the technical complexity of IoT projects?
You're ready to begin implementation if you can answer most of these questions confidently. If some of them are still unclear, our step-by-step guide will walk you through exactly how to get there.
Ultimate IoT implementation guide for businesses in 7 steps
While the exact strategy may vary depending on your project’s scope, an enterprise-grade IoT implementation typically follows these seven structured steps.
Step 1: Define business goals and use cases
Businesses must understand what they are trying to achieve with IoT implementation before investing in devices, platforms, and integrations. Too many companies get excited by the possibilities and gloss over the strategy, which can result in fragmented or bloated systems.
Actionable tips:
Start with pain points. List specific problems or limitations of your current processes. Are shipments regularly delayed, or do your delivery trucks get too much unplanned maintenance? Focus on these problems when devising an IoT implementation plan.
Identify internal inefficiencies. Find bottlenecks that aren’t obvious from management dashboards. For example, it could be service teams that took too long to respond to alerts or staff spending too many hours locating misplaced pallets in warehouses.
Map out goals. IoT implementation might solve a narrow problem but should also lead to long-term transformation goals. Implementing IoT in a factory could start with monitoring machine health, for example, but the broader goal could be to improve overall operational efficiency and predictive maintenance capabilities in the long term.
Step 2: Conduct market and audience analysis
Start with as few assumptions as possible. Businesses can fail with IoT and digitalization initiatives when they misjudge user needs, ignore competitors’ offerings, or ignore compliance requirements, trying to cover all at once.
Actionable tips:
Profile your target audience. For example, a company creating IoT-enabled energy meters for apartment buildings should distinguish between resident users who need basic monitoring features and utility teams that require more administrative functions.
Study direct and indirect competitors. Compare your potential project with competitors’ offerings. You should also look for and study products that fail to gain traction. Was it poor user experience, hardware failure, or lack of integration?
Follow market trends. Stay updated on innovations in the sector and adjacent sectors, like generative AI, virtual and augmented reality implementation, and zero-touch provisioning.
Step 3: Choose the right IoT architecture
An architecture will define how your devices communicate, exchange, and store data. It also influences your operational and maintenance costs, as well as your ability to scale the IoT network and innovate later.
An IoT ecosystem usually includes four functional layers:
Sensing Layer – Collects physical-world data via sensors and actuators.
Network Layer – Handles connectivity and secure data transmission.
Data Processing Layer – Aggregates, filters, and analyzes incoming data.
Application Layer – Delivers user-facing features, dashboards, and controls.
Actionable tips:
Adopt a cloud-based infrastructure. Cloud-based platforms like AWS, Google Cloud, and Microsoft Azure provide scalable data centers and advanced processing capabilities for IoT.
Factor in technical limitations. For example, on-premise infrastructure or private cloud solutions are better isolated than the public cloud but may be more expensive.
Select the components for the Network layer. Ensure compatibility between gateways (intermediaries that pre-process and transmit data), communication protocols, database standards, stream processing networks, and APIs.
Invest in edge computing. Edge computing moves processing closer to IoT devices rather than relying entirely on the cloud platform. Edge servers can react within milliseconds to critical events and send only processed (relevant) data to the cloud, reducing bandwidth costs.
Step 4: Select hardware and connectivity
Hardware and network choices affect what your IoT systems can track, how reliably and securely they transmit data, and how much maintenance they require. Poor decisions at this stage often lead to high operational costs, system failures, or expensive retrofitting.
You can choose from multiple IoT connection protocols based on your needs. Widely popular ones are included in this table:
Technology | Description |
---|---|
Bluetooth | Short-range, low-energy communication that is ideal for wearables, tags, and portable sensors |
WiFi | High-speed, continuous internet connections for bandwidth-heavy or remote applications |
5G | High-speed and low-latency protocols for real-time video and autonomous robotics |
LoRaWAN | Long-distance, low-power data transfer between field devices and cloud servers |
LwM2M | Designed for remote management and firmware updates on low-power IoT devices |
Zigbee | The protocol that allows devices to communicate via a mesh network, often used in smart buildings |
Actionable tips:
Ensure proper certifications. IoT devices must meet safety certifications (like UL in North America), wireless communication approvals (ETSI, FCC), and durability standards (like IP67 for dust- or waterproofing).
Plan power sources carefully. You should choose the communication protocols and devices based on available power solutions and maintenance needs.
Future-proof the hardware design. Prefer devices with modular sensor options, firmware upgradeability, and long manufacturer support cycles (instead of locked-in and legacy designs).
Step 5: Develop and integrate IoT software
IoT software is more complex than traditional web and mobile apps because it has to coordinate a wide range of moving parts: hardware components, cloud services, firmware, analytical platforms, and interfaces. The more parts, the more the scope and cost of IoT implementation.
The interconnected devices with different protocols must exchange data, the devices should update without errors or bricking, and the entire system must operate flawlessly under high loads. This is why every architectural, networking, and hardware decision up to this point should guide the development.
Actionable tips:
Develop iteratively. Internet of Things implementation projects, especially the ones with innovative technologies, could benefit from Agile and Hybrid software methodologies that approach development in iterations.
Focus on core functionality first. To avoid compounding costs, focus on essential operational capabilities for the first iterations of your software. After validating the core features, you can proceed with third-party integrations and more complex workflows.
Start with a minimum viable product (MVP). Developing an MVP helps companies to test their product’s feasibility and gather user feedback without overinvesting.
Use specialized platforms to accelerate deployments. Platforms such as AWS IoT Core, Azure IoT Hub, and Google Cloud IoT offer pre-built tools and templates for device registration, event streaming, telemetry data storage, and other backend services that simplify the deployment process.
Overcode's case studies:
Software development and implementation of device integration in IoT require a skilled team with relevant expertise. At Overcode, we contributed to several IoT initiatives and built custom software. Let’s look at two of our projects:
AmberCare is an IoT-powered electric vehicle app where users can check critical vehicle data, diagnose problems, and create warranty plans. We developed this software using multiple frameworks (React.js, Next.js, and Supabase, among others) and integrated it with the Tesla software using Smartcar API. AmberCare operates in most US states, has been recognized by TechCrunch and Forbes, and has raised over $3.18 million in seed funding.
Ground Control is a customizable app that allows users to manage their smart coffee machines remotely. We developed a web-based MVP app using AWS backend and Lambda functions to handle IoT data, Auth-0 for authentication, and React.js for the frontend. It took us approximately nine months to deliver the product, and we’ve been updating it since.
Step 6: Configure data security and privacy
IoT networks are only as strong as their weakest device in the chain. Cybercriminals can target weak endpoints to gain unauthorized access, make sensitive data inaccessible, or disrupt your other services by targeting these weak points with DDoS attacks.
Regulatory oversight is critical because you can collect personally identifiable information (from GPS location and biometrics to voice recordings). If you operate globally and have users worldwide, you should follow the data privacy laws of the countries where they reside.
Actionable tips:
Encrypt the communications. IoT devices must enforce encrypted communication from the moment they boot up. Implement Transport Layer Security for all device-to-server and device-to-device transmissions.
Enable strict authentication. Require firmware signing to ensure only validated firmware can run. For critical business operations, you can add tamper detection mechanisms and the ability to remotely "brick" or disconnect devices from the network if they are compromised.
Configure role-based access controls. Differentiate administrative rights and controls for different categories of users. Employees, for example, should have minimal rights to carry out their responsibilities in the IoT network.
Simulate attacks and exploits. Your teams should introduce controlled failures and cyberattacks to assess the system’s resilience. Stress testing also helps validate failover and recovery mechanisms, continuously maintaining service after security incidents.
Research the laws. IoT implementation solutions must comply with all relevant data privacy laws (such as GDPR and HIPAA) and security standards (ISO 27001, PCI SSC, SOC 2, and more).
Step 7: Test, optimize, and scale
Testing should integrate into all software development steps, not just at the very end. Continuous validation prevents flaws from accumulating over time. It’s just that at the end, you will validate not just components, but the entire IoT ecosystem working together under realistic and extreme conditions.
The maintenance makes your deployment adaptable to real conditions. It requires a cycle of validation, adjustment, and expansion.
Actionable tips:
Perform quality assurance before scaling. QA must simulate actual environments where your IoT devices operate in the network. You should also check for behavior irregularities, effects of physical interference (like obstacles and machine vibrations), and bandwidth variability.
Prepare the maintenance plan early. Monitor device health, schedule firmware and software updates, and plan device component replacement and risk mitigation plans.
Select an analytical platform. We’d prioritize platforms that can perform both hot-path analysis (instantaneous decisions like system shut-offs) and cold-path analysis (long-term usage patterns for resource planning and performance analysis that help detect accuracy degradation).
Scale in staged rollouts. Rather than launching new IoT solutions, implementation should occur in phases. Begin with a limited subset of users or facilities, monitor operational impacts, and proceed to wider deployment only after extensive tests.
But this guide wouldn’t be complete if we skipped common challenges that you can encounter during implementation.
Сhallenges of IoT implementation and solutions
No matter how well-prepared you are, you may face difficulties during development and integration. We’ll highlight the most typical challenges and provide tips that can solve them effectively.
Interoperability gaps
IoT networks comprise different software, hardware, and cloud services that often lack standardized communication protocols or file formats. As a result, valuable insights can be trapped in isolated data silos, corrupt during transfer, or result in other errors.
Recommended solutions:
Use components that support industry-standard protocols (OPC-UA, MQTT, and LwM2M) rather than proprietary formats.
Avoid situations where you are locked into a single cloud vendor that doesn’t integrate well with third-party platforms.
Use middleware software (such as MuleSoft Anypoint or IBM Integration Bus) to bridge technologies within the IoT network.
Choose vendors that provide well-documented APIs and developer toolkits.
Prefer modular systems that simplify the replacement and upgrades of individual software components.
Scalability issues
Successful implementations become more problematic when businesses expand their IoT networks. Growth and the number of devices will exponentially increase the amount of generated data, which impacts data management, processing, and latency.
In other words, organizations will face rising IoT implementation cost and deteriorating system performance if they don’t plan for scalability outright.
Recommended solutions:
Begin IoT projects with limited-scale pilots (MVPs, proof of concept (PoC), working prototypes) to validate technology before large-scale deployments.
Use containerization tools (Docker, Kubernetes) to manage deployments across distributed IoT infrastructures.
Establish device hierarchies or logical groupings based on functions or locations to simplify diagnostics or updates.
Failure of project planning and management
Lack of research and market analysis leads to poorly defined objectives, inadequate planning, and network instability. In the worst-case scenario, you can invest in IoT software that lacks a clear target audience or fails to gain traction.
Without proper risk management and communication, you risk misaligning your C-level managers, developers, operations, and data analytics teams. Poorly coordinated efforts can derail your project, resulting in missed deadlines and increasing IoT implementation costs.
Recommended solutions:
During the research stage, focus on finding valid and significant problems of your target audience.
Appoint a project lead or project owner to oversee development and communication with stakeholders, helping the project stay aligned with your business goals.`
Ensure your team maintains a detailed project risk registry that documents potential issues and mitigation strategies.
Design systems with offline capabilities or fallback mechanisms (examples include local data caching or offline decision-making logic) to keep collecting data during network outages.
Partner with a software development company experienced in creating IoT products within your niche.
Data management complexity
The sheer volume and velocity of data coming from thousands (if not millions) of sensors in real time can overwhelm existing IT infrastructures, storage systems, and analytical platforms. Extracting insight can also be a problem due to enormous amounts of redundant and irrelevant data.
Recommended solutions:
Edge computing helps filter data near the source or handle preliminary analysis before transmitting meaningful events to the central servers.
You can set thresholds and rules (like temperature spikes in machinery) to trigger data transmissions only for critical events.
Apply tiered storage models that categorize data. For example, a hot tier for data requiring immediate analysis, a warm tier for less important data, and a cold tier for rarely accessed and historical data for archival purposes.
Establish clear policies for data retention in your organization. Redundant or outdated data should be moved to more affordable storage or deleted entirely after some time.
High initial investment
IoT projects may require substantial investments in hardware, network infrastructure, management, and IT operations. Besides, many benefits are achievable only in the long term, which can be a concern for stakeholders looking for quicker returns on investment.
Recommended solutions:
Start with IoT initiatives with limited-scope projects targeting measurable pain points. It will help demonstrate benefits to justify further investments.
Define concrete success metrics tied to business key performance indicators (KPIs). Instead of trying to reduce energy costs, you can define success as “cutting HVAC energy use by 10% within 12 months.”
Perform a comprehensive Total Cost of Ownership (TCO) analysis that covers upfront costs, ongoing operational expenses, and projected returns.
Partner with IoT hardware vendors, telecom providers, or governmental initiatives that provide financial incentives (like smart city projects).
Skilled professionals shortage
Businesses struggle to recruit, train, and retain skilled engineers with the expertise required for IoT implementation. Depending on the project scope, you may need specific expertise in hardware engineering, network architecture, data analytics, and cybersecurity.
You can bridge skill gaps in in-house teams by outsourcing to software development companies and consulting firms. There’s always a risk that these companies may waste your time. Businesses should be serious about finding a company with the right technical stack, experience, and managerial excellence.
Recommended solutions:
Invest in training and certification programs for your IT staff. In time, a proficient in-house team will cost less than external engineers and operations teams.
Collaborate with internship programs, innovation labs, or educational institutions to supply your team with talent already possessing foundational skills.
Leverage managed solutions for IoT implementation that abstract some complexity. For instance, Azure IoT Central and AWS IoT Device Management simplify device management, firmware updates, and network monitoring.
Assess external IT vendors by exploring their ratings on trusted platforms such as Clutch, paying attention to qualitative feedback from clients. If possible, contact past clients directly to ask questions about the company.
Review vendor-published case studies for relevant IoT projects, which should include specific technical details, measurable outcomes, and client testimonials.
Some key problems, like data security and privacy risks, are not included in this list. They are still significant problems, but our guide covers tips that should help you avoid them.
Still, this list of problems will increase over time because the technology doesn’t remain static. However, knowing about future developments can help you prepare.
Future of IoT in business
According to Business Research, the IoT connectivity market will grow from $4.61 billion in 2023 to $11.77 billion by 2032, according to the current trend. IoT technologies are being implemented across the business sector for both B2B (like manufacturing and analytics) and B2C (connected health, wearables, and smart homes).
From our point of view, these trends may shape the market for businesses in the following years:
North American companies will hold the largest market share in the future, resulting in more technological advancements and innovations.
American industry regulators and government agencies will incentivize IoT implementation (including financial bonuses), particularly in healthcare, manufacturing, and transportation.
Leading companies invest in edge computing to reduce response times (latency), improve network reliability, and enhance security.
Advancements in generative AI, especially large language models, will help companies use IoT data to produce more valuable information and enhance automation capabilities.
Using an immutable blockchain can prevent data manipulation in IoT logs and enable parties to track components throughout a product’s life (useful for aircraft and automobile manufacturing).
Businesses investing in IoT and digitalization today will be better positioned to outperform competitors tomorrow.
Overcode specializes in custom software development and has helped launch advanced IoT projects. We can provide experienced engineers and designers, consult with you about regulatory requirements, implement best cybersecurity practices, and offer ongoing support long after launch.